rakesh gandhi

DIRECTOR – PROJECTS | STEEL PLANT AUTOMATION | PROCESS CONTROL | PROJECT & PROGRAM MANAGEMENT

EXECUTIVE PROFILE

Senior engineering and project leadership professional with 40+ years of experience in steel plant automation, process control, electrical systems, industrial IT and technology-led project delivery. Deep expertise in Blast Furnace automation, PLC/SCADA, integrated control systems, plant networking, commissioning and process optimisation, complemented by 7 years in private-sector Director – Projects roles delivering technology and intelligent transport solutions.

CORE EXPERTISE

Steel Plant Automation & Process Control • Blast Furnace Automation • PLC/SCADA & Distributed Control • Electrical Systems & Commissioning • Industrial Networking & Data Systems • Project & Program Management • Technology Implementation • Client & Stakeholder Management • Team Leadership • Change, Quality, Schedule & Resource Management

CAREER EXPERIENCE & TECHNICAL LEADERSHIP

Steel Plant Automation & Process Control

Led automation and control functions across Blast Furnaces, Coke Ovens, Sinter Plants, Mills and Power Plants. Directed PLC/SCADA systems, process control, data acquisition, heat movement monitoring, material tracking and integrated plant control systems.

Electrical Projects, Maintenance & Commissioning

Managed installation, testing and commissioning of Blast Furnace and mill electrical equipment, HT/LT substations, transformers, power distribution systems, motors and process equipment; later led electrical maintenance for critical Blast Furnace operations.

Integrated Control Systems & Industrial IT

Headed plant-wide integrated control initiatives, including PLC software development, automation architecture, formal change control, technical specifications, project planning, quality audits and campus-wide fibre networking connecting shops, servers and automation systems.

Director – Projects | Private-Sector Technology Programs

Seven years of private-sector project leadership covering embedded product development, real-time vehicle navigation, GPS/GPRS tracking, smart-card and biometric devices, Intelligent Transport Management Systems and large-scale operational technology deployment.

Large-Scale Project & Operations Leadership

Directed multidisciplinary teams and customer-facing programs from requirements and design through installation, commissioning, operations and continuous improvement; successfully led a 600+ workforce for major BRTS technology operations.

SELECTED ACHIEVEMENTS

  • Implemented automation initiatives across Blast Furnace charging and stoves, Coke Ovens, Sinter Plants, Steel Melting Shop, Mills, Oxygen Plant and Power Plants.
  • Awarded the Jawaharlal Nehru Award for contribution to Blast Furnace Automation & Controls; deputed to Luxembourg for specialist Bell Less Top System software testing.
  • Delivered automated vehicle tracking, automatic fare collection, control-room systems, server backup/disaster recovery and high-availability ITMS. Also designed and developed several embedded systems for real-time navigation, PLC including remote inputs/outputs, real-time monitoring using handheld devices.

EDUCATION & PROFESSIONAL TRAINING

B.E. (Electrical), First Class – NIT Nagpur, 1975.

Advanced training in Hierarchical Distributed Control Systems for Steel Industries – Purdue University, USA;

Testing and development of Bell-less Top systems for Blast Furnaces in Luxembourg.

Management Training Institute, Ranchi; Computer Networking & WAN – Cisco/CMC.

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