rajiv kumar tiwari

Steel Plant Consultant | Ex-General Manager – SAIL (India)

EXECUTIVE PROFILE

Senior Steel Industry Consultant with 38+ years of experience in integrated steel plants, including leadership roles at SAIL. Expertise in greenfield & brownfield projects, commissioning, rolling mills, and utilities systems. Proven ability to support international clients and EPC contractors in delivering efficient and scalable operations.

CONSULTING SERVICES

  • Steel Plant Setup & Commissioning (Greenfield/Brownfield)
    • Rolling Mills: Rail, Structural, Wire Rod, Cold Rolling Mills
    • Process Optimization & Productivity Improvement
    • Utilities: Power, Water, Gas, Compressed Air Systems
    • Technical Due Diligence & Plant Audits
    • Troubleshooting & Performance Turnaround
    • Project Management & Owner’s Engineer Advisory

SELECTED PROJECT EXPERIENCE

  • 7 MTPA Bhilai Steel Plant Expansion – Led commissioning of water, gas and zero discharge systems.
    • CRM-3 Bokaro (1.2 MTPA) – Commissioned and achieved ~0.72 MTPA production.
    • Rail & Structural Mill – Managed ~0.9 MTPA operations and 260m rail project.
    • Wire Rod Mill – Led ~0.7 MTPA production and quality improvements.
    • Commissioning – BF-7, SMS-2, Refractory Plant.
    • Utilities – Managed compressed air, chilled water and 128 MW captive power plant.

PROFESSIONAL EXPERIENCE

Steel Authority of India Ltd. (SAIL) | 1978 – 2016
General Manager / Deputy General Manager
Led operations, commissioning, maintenance, and expansion projects across major steel units.

INTERNATIONAL EXPOSURE

Australia – Steel making & environment | France – Rail mill operations | Vietnam & South Korea – Industrial exposure

EDUCATION

B.E. Engineering – Govt. Engineering College, Jabalpur
Industrial Engineering – Indian Institute of Industrial Engineering

AFFILIATION

Associate Member – Institution of Engineers

 

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